Igwe na-ekpo ọkụ na-ekpo ọkụ maka ntinye nrụnye, bearing-sleeve, bearing-axle install
nkọwa ngwaahịa
Emebere igwe kpo oku induction nke ụlọ ọrụ maka ezigbo ngwa dabara adaba na nrụnye, aka aka na axle n'ofe ụlọ ọrụ dị arọ. N'iji teknụzụ induction electromagnetic, ọ na-enye ọkụ ọkụ na-achịkwa ngwa ngwa (ruo 1200ºC) na nkesa otu okpomọkụ iji hụ na mgbakọ dabara adaba ma na-egbochi ihe ndị na-ekpo ọkụ ọkụ. Usoro ahụ nwere njikwa ike mgbanwe (15-180kW) yana nleba anya oge okpomọkụ site na pyrometer agbakwunyere, na-eme ka njikọta enweghị nkebi na ahịrị mmepụta akpaaka. Kọmpat ya, nke siri ike na-anabata ma ojiji ogbako na ngwa mkpanaka na ngalaba ikuku, ụgbọ ala, na igwe dị arọ. Ọrụ na-arụ ọrụ ike na-ebelata okpomọkụ ka ọ na-ejigide
Oke ngwa
Emebere igwe kpo oku induction ụlọ ọrụ a maka izi ezi ngwa dabara adaba n'ofe mpaghara ụlọ ọrụ dị iche iche, ọkachasị na nrụnye, aka aka, na nrụnye axle ebe achọrọ mgbakọ dabara adaba. N'iji teknụzụ induction electromagnetic dị elu na njikwa ugboro ugboro (1-400kHz), ọ na-ebuga ngwa ngwa, kpo oku (ruo 1200 Celsius C) ka ọ na-ebelata nrụgide okpomọkụ, na-eme ka ọ dị mkpa maka ihe nrịbama ụgbọ ala na-achọ ± 3 Celsius C nha nha na ikuku ikuku na-achọ nhazi ọkwa micron. Usoro a na-eme nke ọma na ngwa ọrụ dị arọ dị ka ikuku turbine main shaft bearings (ruo dayameta 2m), na-enweta usoro mgbakọ nkeji 30 na usoro 4-hour omenala, yana nhazi ike na-agbatị 15-200kW iji nabata nha akụkụ dị iche iche. Ike ikpo ọkụ ya na-enweghị kọntaktị na-egosi na ọ dị oke mkpa na oghere ndị dị ka ụlọ moto ma ọ bụ mgbakọ gearbox, ebe ikpo ọkụ ga-adị ize ndụ. Teknụzụ ahụ na-agbanwe ahịrị mmepụta na ngalaba nrụpụta site na ịme ka njikọta akpaaka - ogwe aka roboti nwere ike idobe bearings na-ekpo ọkụ n'elu ogwe n'ime windo nke abụọ nke abụọ, na-enweta mgbakọ 80-120 / elekere yana izisa mgbasawanye 0.005mm ugboro ugboro. Ịrụ ọrụ ike ruru 85%, na-ebelata oriri nke otu nkeji site na 70% ma e jiri ya tụnyere ụzọ ịsa mmanụ, ebe njirimara nchekwa gụnyere nzaghachi okpomọkụ infrared na nkwụsịtụ akpaaka na-egbochi mmebi ihe. Nhazi eriri igwe a na-emezigharị na-adaba na geometries siri ike site na aka uwe nwere mgbidi (5mm) ruo n'osisi akpara nke ọma, yana mgbanwe ugboro ugboro na-eme ka omimi akpụkpọ ahụ dị mma (0.5-5mm) maka ihe dị iche iche gụnyere alloys dị elu. Ngwọta a na-ewepụ ihe ịma aka ọgbakọ ọdịnala dị ka mgbagha akụrụngwa ma ọ bụ itinye uche na mgbakasị ahụ, na-ewepụta akara ngosi ọhụrụ maka nkenke, nrụpụta na nchekwa ebe ọrụ na usoro ịgbasa ọkụ.
Nhazi na arụmọrụ
Igwe kpo oku induction induction nke ụlọ ọrụ na-eji teknụzụ induction electromagnetic nwere njikwa ugboro ugboro (1-400kHz) iji nweta kpo oku ngwa ngwa na otu maka ngwa mgbakọ dabara adaba. Site n'ịmepụta mmiri na-agbanwe agbanwe dị elu site na eriri igwe edoziri nke ọma, ọ na-emepụta mmiri mmiri dị n'ime akụrụngwa ọla (bearing, aka aka, ma ọ bụ axles), na-eme ka ikpo ọkụ na mpaghara dị na ọnụego 50-200 Celsius C kwa nkeji ma na-edobe ịdị n'otu okpomọkụ n'ime ± 3 ° C. Ikike ngbanwe nke sistemu ahụ na-enye ohere njikwa omimi akpụkpọ ahụ kachasị mma (0.5-5mm) maka ihe dị iche iche, site na aka uwe nwere mgbidi dị mkpa (5mm) ruo n'osisi akpara akpa (dayameta 500mm). Usoro kpo oku a na-enweghị kọntaktị na-ewepụ ịta ahụhụ okpomọkụ na mgbagha akụkụ, dị oke mkpa maka ọkwa ọkwa ikuku chọrọ nkenke ọkwa micron. Pyrometers agbakwunyere na-enye nleba anya ọnọdụ okpomọkụ n'ezie, na-ahụ na mgbasawanye ziri ezi yana nnyonye anya gbakọọ dabara (dịka ọmụmaatụ, 0.05mm karịa dayameta 100mm na 65°C).
Ejiri ya na mmepụta ike mgbanwe sitere na 15-200kW na ụkpụrụ okpomọkụ dijitalụ ruo 1200 Celsius, igwe ahụ na-ebuga usoro mmegharị pụrụ iche. Usoro njikwa nke dabeere na PLC na-enweta nkwụsi ike okpomọkụ ± 1 ° C site na nzaghachi mechiri emechi, na-edozi ihe na-akpaghị aka maka akụkụ dị iche iche nke geometries na ihe (igwe, ọla kọpa, ma ọ bụ alloys). Nhazi eriri igwe modular na-anabata ụdị akụkụ dị mgbagwoju anya, ebe mmemme multi-stage na-enyere profaịlụ kpo oku ahaziri ahazi—dị oke mkpa maka nbido wheel na-achọ ± 3°C otu. Usoro nchekwa na-agụnye nchedo ikpo ọkụ infrared, nkwụsị ihe mberede, na mmechi akpaaka mgbe ịchọtara gradients ọkụ na-adịghị mma. Oghere HMI enyi na enyi na-enye ndị ọrụ ohere ịchekwa usoro nhazi 50+ preset, na-eme ka mgbanwe mgbanwe ngwa ngwa n'etiti batches mmepụta. Ịrụ ọrụ ike ruru 85%, na-ebelata oriri nke otu nkeji site na 70% ma e jiri ya tụnyere ụzọ ịsa mmanụ.
Igwe ahụ na-agbanwe ahịrị mmepụta na arụmọrụ enweghị atụ, na-emecha nrụnye nrụnye na 30-60 sekọnd-30x ngwa ngwa karịa kpo oku oven. N'ihi na φ100mm bearings, ọ na-enweta 80-120 mgbakọ / awa na 0.005mm mgbasa ozi ziri ezi, n'enweghị nsogbu na-ejikọta na roboti ogwe aka maka akpaghị aka n'ọnọdu n'ime 3-abụọ windo. N'ime ngwa ikuku turbine main shaft (dayameta 2m), okirikiri mgbakọ na-agbada site na awa 4 ruo nkeji iri atọ. Ugboro ugboro-kpọmkwem njikarịcha na-eme ka arụmọrụ ntụgharị ike 95% dị elu: elu-frequency (200kHz) maka ihe ndị dị mkpa (
Dị na ma ụlọ ọrụ ogbako na-akwụghị ụgwọ na ụdị mkpanaka, usoro a na-adaba na gburugburu ụlọ ọrụ mmepụta ihe dị iche iche. Nkeji anọ (200kW) nwere sistemu mbufe agbakwunyere maka ahịrị mmepụta dị elu, ebe kọmpat ụdị mkpanaka (15kW) na-enyere aka na saịtị nke igwe dị arọ. Ihe owuwu modular ahụ na-enye ohere ngbanwe eriri igwe ngwa ngwa-ịgbanwe site na obere moto bearings (φ20mm) gaa na nnukwu aka uwe gearbox (φ500mm) n'ime nkeji iri na ise. Nhazi niile na-agụnye ihe mkpuchi IP54 maka uzuzu na mgbochi mmiri yana mkpuchi EMI iji gbochie ndabichi na ngwa eletrọnịkị nwere mmetụta. Nchọpụta nyocha dịpụrụ adịpụ site na njikọta IoT na-enyere aka nleba anya amụma, nyochaa ogologo ndụ eriri igwe (nke na-abụkarị okirikiri 5,000) yana arụmọrụ modul ike.
Ezubere maka ịdịte aka nke ụlọ ọrụ mmepụta ihe, igwe ahụ na-anya MTBF karịa awa 10,000 nwere akụrụngwa modular maka ọrụ dị mfe. Ndị ntụgharị IGBT steeti siri ike na-edochi ọkpọkọ agụụ ọdịnala, na-ebelata ọnụego ọdịda site na 80%. Usoro mmezi akpaaka na-elele nhazi eriri igwe na ọnụego jụrụ oyi (≥10L/min) tupu okirikiri nke ọ bụla. Usoro nlekọta na-agụnye nyocha ụlọ akụ capacitor kwa nkeji na ndochi oyi oyi kwa afọ, yana ọtụtụ nrụzi arụchara obere awa anọ site na iji akụkụ mapụtara ahaziri ahazi. Usoro mmiri mechiri emechi na-egosipụta nfuli abụọ na-adịghị arụ ọrụ na ihe nzacha (
Nkọwa nka na ụzụ
Ihe | Nkọwapụta |
Oke Mpụta Ike | 60KW |
Ugboro oscillation | 2-10 kHz |
Mmepụta ugbu a | 114-130A |
Ntinye voltaji | 3-phase AC 380V, 50/60Hz |
Achọrọ mmiri jụrụ oyi | 0.2Mpa, 3-5L/min |
Usoro ọrụ | 85% |
Nhazi nhọrọ | Ogwe ndabara enweghị ọrụ oge, igwe ọrụ oge bụ nhọrọ |
Ọnọdụ ngwa:
