Induction igwe na-esi ike na-anọpụ iche maka ụlọ ọrụ ọgwụgwọ okpomọkụ, na-ewe iwe mgbe emenyụchara usoro ihe mgbochi nchara, billet ígwè.
nkọwa ngwaahịa
Nke a bụ ndakpọ usoro:
1. Ịkwado:
A na-ekpo ọkụ nchara ahụ na okpomọkụ dị iche iche (na-adịkarị gburugburu 1500 ° F ma ọ bụ 815 Celsius) ebe ọ na-agbanwe ghọọ austenite, oge okpomọkụ dị elu nke ígwè.
2. Na-emenyụ:
A na-ajụkwa ígwè a na-ekpo ọkụ ngwa ngwa, nke na-abụkarị mmanụ, mmiri, ma ọ bụ gas, iji gbanwee austenite ka ọ bụrụ martensite, ihe owuwu siri ike ma dị nro.
3. Iwe iwe:
A na-eweghachi ígwè ahụ emenyụ ka ọ dị ala iji belata nrụgide dị n'ime ma mee ka ọ dịkwuo ike. Nzọụkwụ a na-enye ohere maka ịhazigharị ọkwa ike siri ike achọrọ.
Hongye na-emepụta induction na-anọpụ iche hardening igwe bụ ọrụ maka usoro ndị a, site na usoro nkwụsịtụ na-anọpụ iche, akụkụ metal na-enweta ike yana ibelata brittleness ha, mee ka ha dịkwuo mma maka ịkpụ usoro.
Oke ngwa
Emebere igwe na-anọpụ iche nke induction a maka ụlọ ọrụ ọgwụgwọ okpomọkụ iji rụọ usoro siri ike na iwe ọkụ na ogwe nchara na mpempe ígwè. Ọ na-emetụta kpo oku induction a na-achịkwa maka ịdị ike otu, na-esote sistemụ iwe ọkụ agbakwunyere iji bulie akụrụngwa akụrụngwa. Akụrụngwa ahụ na-eme ka ịdị omimi nke ịdị ike na-agbanwe agbanwe mgbe ọ na-ebelata mgbagha, na-eme ka ọ dị mma maka akụrụngwa ụgbọ ala, ihe nrụpụta ụlọ, na akụkụ igwe ụlọ ọrụ na-achọ nkwalite iyi nguzogide na iguzosi ike n'ezi ihe. Arụmọrụ ya akpaghị aka dabara ahịrị mmepụta oke dị elu ebe ogo ọgwụgwọ okpomoku na-emegharị dị oke egwu. Usoro accommodates dị iche iche workpiece akụkụ na ike ahaziri maka kpọmkwem alloy chọrọ.
Nhazi na arụmọrụ
Igwe na-eme ihe ike na-anọpụ iche na-egosipụta nhazi siri ike nke gụnyere ọkụ ọkụ dị elu (50-500 kHz), mkpuchi induction ziri ezi nwere pitch nwere ike ịhazigharị, usoro ịgbanye ọkụ na-ekpo ọkụ, na nkeji ọkụ na-achịkwa PLC. Igwe nchara ya siri ike na-akwado workpieces ruo ogologo 12m na dayameta 150mm, yana ọnụego nri akpaghị aka nke 0.1-3m / min.
Metiriiki arụmọrụ gụnyere ikpo ọkụ ngwa ngwa ruo 850-950°C n'ime sekọnd, na-enweta omimi ikpe otu nke 1-15mm (± 0.2mm ndidi) yana ike elu ruo 62 HRC. Ogbo iwe na-esote na-arụ ọrụ na 150-650 ° C na nkwụsi ike ± 5 Celsius, na-ebelata nhịkọ ka ọ na-edobe 90-95% nke isi ike mbụ. Ịrụ ọrụ ike na-eru 85% site na nrụpụta ike nrụpụta, nhazi 2-8 tọn / elekere na ≤0.1% mgbanwe mgbanwe.
Pyrometer IR na-eme n'ezie na ndị na-anwale ike ike agbakwunyere na-eme ka ịdị mma dị mma, ebe interface HMI na-enye ohere nhazi paramita maka akara nchara 200+ gụnyere AISI 1045, 4140, na ígwè ductile. Sistemu na-akwado ya Ụkpụrụ nchekwa ISO, na-egosipụta ihe mmiri jụrụ oyi na nkwụsị mberede. Nhọrọ robotic loading na Industry 4.0 ndekọ data dị maka smart ụlọ ọrụ mwekota.
Nkọwa nka na ụzụ
1. Ike & Ogologo oge:
Ntinye ike eletrik: 380V 3-phase (50/60Hz) na ike mmepụta ike site na 3kW ruo 120kW.
Nhọrọ ugboro ugboro: Ọkara (1-10kHz), Elu (20-100kHz), ma ọ bụ Ultrahigh (100-500kHz) maka njikwa omimi ziri ezi..
2. Ndakọrịta nke mpempe ọrụ:
Na-ahazi ogwe nchara (Φ0.1mm-150mm dayameta) na mpempe akwụkwọ ígwè ruo ogologo 12m.
Na-akwado ihe gụnyere carbon steel, alloy steel, igwe anaghị agba nchara, na ductile iron.
3. Njikwa okpomọkụ:
Quenching: kpo oku ngwa ngwa ruo 850-950°C (± 5°C) na mmiri jụrụ oyi..
Okpomọkụ: Oke mmemme nke 150-650°C (± 3°C) emenyụ ọkụ.
4. Akpaaka & nkenke:
Ọnụego nri PLC na-achịkwa (0.1-3m/min) yana ndowe CNC (nzizi 0.1mm).
Ezigbo pyrometer IR na ntinye ule siri ike.
5. Asambodo & Nchekwa:
CE, ISO, RoHS na-akwado ọtụtụ nchekwa (oke ugbu a / voltaji, ụkọ mmiri).
Nhazi nchekwa ike (ihe ruru 70% mbelata ike vs ụzọ ọdịnala)
6. Njirimara nhọrọ:
Nbudata / nbudata ma ọ bụ ndebanye data ụlọ ọrụ 4.0.
Nhazi eriri igwe nwere ike ịhazi maka geometry dị mgbagwoju anya
Ọnọdụ ngwa:
